I have put a Re-Coil in one to see how it worked but the Guide Pin will not 'engage' in the new thread. With that done, raise the front end with a hydraulic jack. One of the nice things about IS disc mounts is that the part with the female threads is replaceable and simple, but IS is uncommon on new bikes. Available at Amazon for about $25, but I lucked out and borrowed the The upper portion of the threads in the caliper are gone, the lower (about half) are still in good shape. I know that I torque mine to about 18 or so. You basically drillout the stripped hole, retap, then thread a steel coil insert into the hole, which creates new thread to the original diameter. I can hand tighten a nut that tight. WebDorman offers a line of brake bleeder repair kits to repair stripped-out bleeder screws on a caliper. Oct 31, 2020. Today I went to replace my front brake pads and rotors. Is replacing the fork one of the solution you found? If you have an IS mount brake caliper then there may not be enough meat to drill, leaving a thin mount and insufficient metal to hold your braking forces. If you are already a member of the BMW MOA, please log in to the forum in the upper right hand corner of this page. I have put a Re-Coil in one Very rusty, and the torx fitting is trashed to where the correct torx socket spins right out when trying to crank the bolt out. JavaScript is disabled. stripped disc brake caliper mounting hole. You need to remove the dust seal and the piston from the bore, and for this you should use something non-metallic. I dunno..i could be way off or spot on..who knows. #helicoil #strippedthreads #youcanfixitHere's how I repaired the stripped banjo bolt hole on my Baer drag brake caliper. What they hell was wrong with the IS standard? Once the bore is clear, use brake cleaner or denatured alcohol to clean it out. Stripped The spring clips on the new pads seemed to be working against me in that once they were installed the caliper would tend to spring upward. They can be taken off as one piece, but NAPA AUTO PARTS has new mounting caliper brackets, slide pins, locking The how-to did not prepare me for this so I hope someone finds this info useful. You should have a good amount of usable threads past where you stripped it out. Maybe do what I did as a stop gap and get a longer bolt and put a nut on the end -. you're going to a 7mm hole from 6mm in a post mount where the face is about a 12x12mm square shape. Never greased the channels, is this really a normal maintenance thing? stripped front brake caliper bolt threads | Focus Fanatics You drill out and tap the stock knuckle and then there is an insert that you screw in with lock tite to accept the stock bolt. Seeing as how you havn't really badly stripped it out, I'd use some red loctite, and hope for the best. Helicoil rethread? ETKA shows the left hand "Radlagergehaeuse mit Bremstraeger" (wheel bearing housing with brake carrier), more commonly called Knuckle, for your car is 1J0 407 255 AG. I think if I drilled the hole any larger the mount would fail due to not enough rigidity. The bolts, threads, posts all act as one unit supporting each other. If you twist the piston, this will help seat the boot properly. NEED HELP ANY IDEAS..on getting a Thread back.. To do this, start by slightly loosening the lug nuts on the wheel where youll be working. Thank you and have a great Holyday! We can repair stripped threads on caliper mounting points which is quite common on Brembo calipers from cars like 40K views 3 years ago We show HOW TO FIX STRIPPED CALIPER THREAD on a DODGE DAKOTA Spindle hub assembly. That sucks! Check "Remember Me?" Step 2 - Removing the Caliper. Perhaps you put the correct bolt in the hole and the deeper threads are still good. When one is gone, the brake will not function properly and soon also the other bolt(s) will strip/break. Upon removing the Guide Pins for the brake calipers 3 of the 4 threaded holes have stripped out of the Hub Carriers. Website operating Adding EV Charger (100A) in secondary panel (100A) fed off main (200A). The mount already looks as small as it can be. Problem I found in my town was finding a single size I needed. As others have said, don't ride even a little with only one bolt. Tap the stripped hole to the original size/pitch and install the new bolt. Now this may be the cheapie fix, and who knows, I might just rip the whole caliper off at some point (no big deal since I got the fork for less than $200). Or should I get another knuckle? Copyright 2002-2021 Audi A2 Owners' Club (A2OC). It occured to me that possibly the thread in the Re-coil is incorrect. Integral-ABS (iABS) Do you mean the brake caliper's post mount? I pulled the bolt out finding the threads with it. Engaging just two sides of the bolt with an open end wrench may not give enough torque evenly around all sides of the bolt. home improvement and repair website. When I removed it part of the aluminum came out in the threads and damaged the remaining threads on the way out (threads in the caliper) it tightened up "ok" but after several sets of bleeding it finally rounded out and just spins. Sorry I do not have the NAPA part number. Use a longer bolt that isn't tapered at the end to maximize the threads and use plenty of loctite. The threads were completely OK, I am now looking for a permanent solution to the issue in the OP above. Now, use a rachet to back out the bolt. It would still be ideal to chase and clean the threads before doing this. A forum community dedicated to Mountain Bike owners and enthusiasts. Bicycles Stack Exchange is a question and answer site for people who build and repair bicycles, people who train cycling, or commute on bicycles. If corrosion is found, use new caliper bolts When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If the piston wont come out easily, work it out with your fingers, and youll see the dust boot. I noticed that one of the bolts used to attach the brake to the fork is stripped and found many solutions but wanted to know if continued use will make it worse with and without repairing it. to do Stripped Brake Caliper Bolt You said "barely" stripped. It was a Dorman Help! A forum community dedicated to Jeep Cherokee owners and enthusiasts. WebThis is the housing for your caliper piston and brake pads. problems contact webmaster@doityourself.com. One of mine was stripped whn i REPLACED THE AXLE. My local Napa actually had the part in stock and would match there online price if I brought in a print out with the online price. The brake hose metal fitting was interfering with upper bolt head, and I think both bolts went crooked because of that. Make sure you dont use any petroleum products for cleaning. You can buy new lowers for the fork. I'm not sure what magnesium is like compared to alu, so if you do it I'b be very careful. NAPA sells a pin that looks exactly the same as the one you used to strip the housing. This style nut is high strength and will not loosen under vibratory load. And plumbers PTFE tape would be a bad choice for loose threads, it's not used to lock the threads. I have done a number of helicoil on magnesium engine cases on my yz450. Cram a slightly larger bolt in there? #1. 8. Hope that helps. The thread is 9X1.25 . Topped off with some new slider pin bolts from Raybestos and this truck is back in running order! #1. (PICS) Remove STI caliper decal and replace with Brembo decal on GR For a better experience, please enable JavaScript in your browser before proceeding. The Napa replacement bolt part number is 675-1539. The threads on the NAPA pin are slightly larger, however, and will tap new threads into the carrier. The Fora platform includes forum software by XenForo. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. JavaScript is disabled. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. That risks overloading the remaining bolt and causing a brake failure and/or additional damage to the parts. Copyright Check the torque specs when you re-install the boltsdon't over torque. On the home stretch of my knuckle rebuild/tie rod installation I find a stripped bolt hole in the driverside brake caliper mounting hole inside the knuckle. They are Bugiad make, which I had never heard of, but the price was very good so I took a gamble on a pair when I did my front end rebuild last year. HOW TO FIX STRIPPED CALIPER THREADS It pulled like cheese well below the stated torque spec. If the bolt is too tight or corroded/rusted to be almost permanently attached, then I can recommend either Liquid Wrench or PB Blaster. I know that this a really old thread but I happen to notice that it gets a lot of hits but I took down whatever jpg file I had posted here. rev2023.5.1.43405. JavaScript is disabled. The tap picked out the remains of the pin and the new guide pin fitted perfectly. I'm hesitant to start removing the bro Drive way has a cracking (see picture). Is it safe to publish research papers in cooperation with Russian academics? I am not sure I would use a Helicoil given the safety aspect and the difficulty of getting the correct angle - the caliper will seize if the angle is wrong. I forget the exact number but it's just barely tight. Aug 5, 2018 Should be able to get one of those bolt extractors in the big box stores. Today I was readjusting my front brakes and I must have tightened the caliper mount bolt too much and I stripped the threads in the fork. View our Privacy Policy here. Be sure you clean out all the dirt, then inspect the caliper. Anybody know this one? Make sure the bore is absolutely clean before you move on. Some mounts just don't have enough material for a coil. check out the. Put jack stands under the front axle and remove the wheel. or the PopLock hold down screw? Can someone please let me know the name and/or part number of the part I need to replace? Stripped Caliper Bolt. I'm going to see if it keeps holding tight and go from there, but it's solid as can be right now. Well, today while going back over a recent brake job and properly lubricating everything, I managed to strip the lower hole on the driver's side caliper carrier where the lower caliper guide pin bolts up (I think it's the carrier, not just the bolt/pin). Use a rag to plug the hole where the line enters the caliper to avoid spilling any brake fluid. The common fix for a stripped thread is to install a thread insert, often called a "helicoil" But that may not be suitable, it requires drilling out some metal, and then adding a larger thread into the fresh metal. Front brake caliper thread repair Sometimes stuck bolts can be removed by first applying force that tightens them, which can actually break them free. JavaScript is disabled. I spoke to the Audi dealer re the cost of new pins and was quoted 22 + VAT for EACH one !!! PNW. Sometimes you eat the trail, sometimes the trail eats you. ..but hey, it's all about being green nowadays. It may be covered. Because it is the top bolt the carrier shifts during braking and rubs on the wheel. For those that have used this kit for the repair, what size drill bit was used? Take a wrench and loosen the nut that attaches the brake line to the caliper, putting the end of the line into a jar. This item: Laser - 5037 Brake Caliper Guide Thread Repair Kit. If you stripped the threads there all you had to do was go buy another $15 caliper mount. When youre undertaking brake caliper repair, one thing you might encounter is a cracked dust boot. What Brake Calipers Do & How to Tell if They Are Bad - CARiD Should be fine. Put a "prevailing torque" lock nut on the exposed end. This morning he's so frustrated he can't even speak. Do you need to open the calipers of a hydraulic disk brake in order to clean it? I'm with Guycheka. Does it just screw in (self-tapping)? Is there any way to re-thread the hole, and if it is, what would be the size? Did more searching and found this was an issue with Manitou forks for alot of people.Looks like Helicoil is the answer. To put things in perspective, I did the same thing to my Manitou Black Elite about two years ago. has motion/slop (do it up tighter, and use threadlocker to minimise vibration), bolt was cheap/underspecced and stretched during use/installation. Keep your hands clear. Stack Exchange network consists of 181 Q&A communities including Stack Overflow, the largest, most trusted online community for developers to learn, share their knowledge, and build their careers. The caliper dust boot. I did the same thing on my old Minute. 13: 45240-SA7-003 BOLT, FLANGE (8X22) 17: 90107-SM4-000 BOLT, CALIPER MOUNTING. Someone out there makes a kit for correcting this. I have put in a M9 x 1.25 insert which fitted perfectly when I tried it 'dry' with a Guide pin out of the box. The bottom half is stripped out so that it won't torque down very much at all. For a better experience, please enable JavaScript in your browser before proceeding. "Signpost" puzzle from Tatham's collection. Browse other questions tagged, Start here for a quick overview of the site, Detailed answers to any questions you might have, Discuss the workings and policies of this site. Fixed brake caliper. Stripped brake mount on fork lower - Bicycles Stack Exchange I found the repair kit here but I wasn't going to pay for it since this should be a one time problem. This in on my XC hardtail with BB7s. Come join the discussion about bike parts, components, deals, performance, modifications, classifieds, trails, troubleshooting, maintenance, and more! The piston will come out. Stripped out caliper carrier bolt hole. please Upon trying to button it all up we found that the lower hole that the caliper bolt goes into is stripped and the bolt just turns and turns and turns. Apr 11, 2016. To subscribe to this RSS feed, copy and paste this URL into your RSS reader. You may freely link I've helicoiled a number of stripped fork post mounts (probably 5 or 6 now). I tihnk I stripped threads in the knuckle, where two brake caliper bolts go. Helicoiling is cheap relative to a new fork, and in most situations there is no other option to save a fork with a stripped post mount.
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